Introduction to Nantong Yanbao Intelligent Equipment Co., Ltd.: Pioneers in Aluminum Ingot Production Equipment
Nantong Yanbao Intelligent Equipment Co., Ltd., established in 2017 as an extension of Shanghai Yanbao Automation Equipment Co., Ltd. (founded in December 2010), stands as a key player in China’s aluminum recycling and manufacturing sector.
Specializing in the research, development, production, and installation of advanced automation equipment for the recycled aluminum industry, the company relocated its manufacturing base to Hai’an City, Nantong, Jiangsu Province, in response to Shanghai government’s industrial and economic development policies. This strategic move enabled the creation of a state-of-the-art facility spanning 32 mu (approximately 21,333 square meters) of land, with 18,000 square meters of dedicated factory floor space, optimizing operations for high-volume production and innovation.
Aluminum Ingot Production Equipment Factory in China
At the heart of Yanbao’s offerings is a suite of specialized equipment tailored for aluminum ingot production ; a critical process in the global aluminum supply chain. Aluminum ingots, cast blocks of relatively pure aluminum (often alloyed with zinc or other elements), serve as foundational raw materials for downstream applications in automotive, aerospace, construction, and electronics industries. The production process typically begins with melting scrap or primary aluminum in high-temperature furnaces, followed by casting into standardized shapes, cooling, and stacking—steps that demand precision to ensure uniformity, minimize waste, and enhance energy efficiency. Yanbao’s equipment addresses these needs through intelligent automation, reducing labor intensity while boosting output by up to 20-30% compared to traditional methods.
Key Products for Aluminum Ingot Production
Yanbao’s portfolio focuses on end-to-end solutions for ingot manufacturing, integrating advanced technologies from domestic and international sources. Their highly skilled team continuously innovates to improve production efficiency and product quality. Below is an overview of their primary equipment relevant to aluminum ingot lines:
| Equipment Type | Description and Role in Ingot Production |
|---|---|
| Aluminum Melting Furnaces | High-efficiency furnaces for melting aluminum scrap or alloys, ensuring even heat distribution to produce molten metal ready for casting. Essential for the initial smelting phase. |
| Aluminum/Zinc Ingot Casting Machines | Automated continuous casting systems that pour molten aluminum into molds, forming uniform ingots (e.g., 5-7kg units). Features stepless speed regulation and automatic liquid filling for consistent quality and high throughput (up to 8 tons/hour). |
| Robotic Palletizers | Intelligent robots for precise handling and positioning of ingots during transfer, reducing manual errors and enhancing safety in high-volume operations. |
| Automatic Ingot Stacking Machines | Automated systems that stack cooled ingots efficiently, minimizing damage and optimizing storage space in warehousing. |
| Intelligent Warehousing Systems for Aluminum Ingots (Bars) | AI-driven storage solutions for ingots and bars, including inventory tracking and retrieval, supporting seamless logistics in recycled aluminum facilities. |
| Rotary Furnaces & TRF Tilting Rotary Furnaces | Versatile tilting furnaces for efficient melting and dross recovery, ideal for secondary aluminum production where scrap recycling is key. |
| Vertical Aluminum Dross Processing Machines | Specialized processors that recover valuable aluminum from dross (byproduct waste), promoting sustainability and reducing material loss. |
| Vibrating-Screen Cold Ash Buckets | Equipment for screening and separating cold ash residues post-casting, ensuring cleaner ingots and compliance with environmental standards. |
| Low-Pressure Pulse Dust Removal Systems | Advanced filtration units to capture airborne particulates during melting and casting, maintaining air quality and operational safety. |
These products form integrated production lines that align with the Hall-Héroult process adaptations for secondary aluminum, emphasizing recycling to conserve energy : recycled ingots require up to 95% less energy than primary production. Yanbao’s commitment to innovation positions it as a vital contributor to China’s push for sustainable manufacturing, serving clients in smelters, foundries, and recycling plants worldwide. With a focus on customization and after-sales support, the company continues to drive efficiency in an industry projected to grow amid rising demand for lightweight, eco-friendly materials.
